Chemical

World Analysis – Polycarbonate

  • Market Overview
  • Key Benefits
  • Service Features
  • Annual Table of Contents

Market Overview

Duration: Long-term outlook to 2050

Polycarbonate (PC) is a high-performance thermoplastic that is most often found in applications that require high-impact resistance and superior aesthetic qualities, such as transparency or precisely controlled coloring. PC is capable of withstanding higher-temperature operating conditions than most transparent or aesthetic thermoplastics. These characteristics make PC the first choice for aesthetically pleasing, tough, and durable applications, including automotive headlamp lenses, abuse-resistant signage, damage-resistant window glazing and atrium roofing, transparent shields on industrial equipment, enclosures for consumer electronics (especially when blended with acrylonitrile-butadiene-styrene [ABS]), tough films decorated with stylish graphics for membrane switches, snowboards and other sporting goods, and countless other applications. Electronics/electrical is the largest demand segment for PC worldwide, followed by the sheet and film segment.

PC resins are generally produced from bisphenol A (BPA) and phosgene, although some nonphosgene routes are also used. The two distinct methods to produce polycarbonate are the solvent multiphase reaction (interfacial) process and melt phase via DPC intermediate process. The solvent multiphase reaction (interfacial) process is the traditional method of production and utilizes an amine catalyzed reaction known as the “interfacial” route; this method uses phosgene. The melt phase via DPC intermediate process reacts diphenyl carbonate (DPC) with BPA. DPC can either be made with phosgene or via phosgene-free processes. The nonphosgene methods are claimed to be environmentally friendly and economical; therefore, the share of nonphosgene routes is increasing during the forecast period.

Key Benefits

Duration: Long-term outlook to 2050

The World Analysis – Polycarbonate provides a comprehensive analysis and key insights of critical market developments as they shape the future outlook for the global Polycarbonate market.

The following reports, data files, analytical tools and visualization modules are available online and can be downloaded from our website:

  • Direct Access to the Subject Matter Experts
  • In-depth exploration of present market strategic insights, recognition of key challenges, and presentation of our experts’ forecasts and analysis
  • Explanatory Notes detailing data sources, methodologies, unit and conversion factors, and World Analysis deliverables.
  • Energy and Economy assumptions
  • Price, cost and margin base assumptions forecast and sensitivities analysis, including price assessment methodology, including price definitions across all regions.
  • Excel data files with standard supply/demand graphics and price forecasts extended to 2050, trade grids with country and regional trade flows Data appendix (Excel) with supply/demand, capacity and trade tables.
  • An online dashboard visualization of capacity, supply/demand, trade grids, and price, cost and margin forecasts
  • Supply/demand and capacity database access via data browser
  • Data Appendix (Excel) with supply/demand and capacity tables
  • Capacity by company/shareholder, capacity integration, top producer/consumer and surplus/deficit capacity ranking, and ownership/subsidiary information

This World Analysis contains detailed information on capacities, production, demand, and trade for all significant producing and consuming countries and regions. Although data gathering is essential for understanding history and potential future trends, we believe that the interpretation and analysis of the data is the most valuable information to our clients.

In addition to the main product, capacity is provided for the following products:

  • Bisphenol A

Service Features

Duration: Long-term outlook to 2050


SUPPLY/DEMAND BALANCES

Frequency: Bi-annual
Format: Excel
Timeframe: Supply/Demand Forecast from 2000 through 2050 are available
Area Coverage: By country/region; include “hypothetical” capacity changes in the forecast period
Chemical Coverage: Polycarbonate (PC) Resins

CAPACITY DATABASE

Frequency: Updated daily
Format: Excel
Timeframe: Supply/Demand Forecast from 2000 through 2050 are available
Coverage:
- Nameplate capacity on individual plant location by producer and by the shareholder for main study products + essential derivatives
- Integration table and top producer and consumer ranking tables (includes net surplus/deficit)
Chemical Coverage:Polycarbonate Resins, Bisphenol A

PRICE & COST FORECASTS

Frequency: Quarterly
Format: Excel
Timeframe: up to 2050
Area Coverage: For the key regions - North America (US), Europe & Asia
Chemical Coverage:Polycarbonate Resins

TRADE GRIDS

Frequency: Bi-annual
Format: Excel
Timeframe: 1 year of history, up to 10 years of forecast
Area Coverage: Between partner countries and by region
Chemical Coverage: Nylon 6 and Nylon 6,6 Chip/Resin

REPORT WITH STRATEGIC INSIGHTS AND EXECUTIVE OVERVIEW

Frequency: Annual
Format: PDF/HTML
Timeframe: 5-year history, forecast to 2050
Coverage: Regional market summaries
- Production economics/snapshots for selected regions/processes
- Production process/technology overview
Chemical Coverage: Polycarbonate Resins, Bisphenol A

ADDITIONAL FEATURES


- Access to our global team of subject matter experts
- Interactive data visualization module (dashboard)
- Standard supply/demand graphs
- Data appendix with supply/demand and capacity tables
- Supply/demand and capacity database access via data browser

Annual Table of Contents

  • Introduction 4
  • Executive overview 6
  • Strategic Insights 9
  • Polycarbonate capacity expansions in mainland China 9
  • Increasing bisphenol A capacity integration in mainland China 12
  • Changes in global trade patterns 13
  • Sustainability and recycling 14
  • Drivers of global polycarbonate demand 14
  • North America 16
  • South America 19
  • West Europe 21
  • Central Europe 24
  • CIS & Baltic State 26
  • Africa 29
  • Middle East 31
  • Indian Subcontinent 34
  • Mainland China 36
  • Other Northeast Asia 39
  • Southeast Asia 41
  • Production Process Economics 43
  • Explanatory Notes 18
  • Production Process Economics 19
  • Production Process Overview 43
  • Introduction 43
  • Interfacial Polycondensation Process 44
  • Melt Phase via DPC Intermediate Process 45
  • Production Process Economics 47
  • Explanatory Notes 47
  • North America 48
  • West Europe 49
  • Northeast Asia 51
  • Price Forecast 54
  • Methodology 54
  • Overview 54
  • North America 55
  • Europe 55
  • Northeast Asia 56
  • Price Forecast Tables 58
  • Supply/Demand Forecast Methodology 60

Market Coverage

Appliances

Automotives

Electronics

Film & Sheet

Brendan Dooley

Brendan Dooley Executive Director, Global Engineering Plastics Chemical Market Analytics by OPIS

Brendan Dooley is the Executive Director of the Engineering Plastics service at Chemical Market Analytics. Brendan serves as the Global Executive Director of Engineering Plastics and leads the publication of the monthly Global Engineering Resins Report and the annual World Analysis reports covering polycarbonate, ABS, nylon 6, nylon 66, PBT and POM. He speaks about the costs, prices, capacities, and trade of engineering polymers and contributes to single- and multi-client consulting projects on engineering polymers. Brendan is a chemical engineer and MBA with 30 years of experience in the engineering plastics industry as a North American Sales Director, Managing Director in the United Kingdom, Business Manager in Mexico, Global Automotive Account Director, North American and Europe Product Manager and many other commercial and business management roles across North America and Europe with leading global engineering plastics producers before joining the company in 2015.
Stefano Caporusso

Stefano Caporusso Director EMEA, Engineering Plastics

Stefano Caporusso is the Director for EMEA Engineering Plastics at Chemical Market Analytics. Stefano Caporusso is Director of EMEA Engineering Plastics for Chemical Market Analytics, based in Zurich. Stefano is responsible for providing market analysis and expert insight into costs, prices, capacities, technology, trade, supply/demand and long-term trends to our clients, including authoring of reports. His direct focus covers ABS, polycarbonate (PC) and nylons (PA6, PA66), polybutylene terephtalate (PBT), and polyacetal (POM). Stefano is a Chemical Engineer from the Polytechnic of Milan with 30 years of experience in the chemical and plastics industry. His international experience spans from technical to commercial positions in plastics and synthetic rubber businesses, and he has functional expertise as a global market intelligence leader in prominent global organizations in the chemical and plastic industries. Since January 2022, he has been part of OPIS Chemical Market Analytics, Engineering Plastics division.
Hongyan Xu PhD

Hongyan Xu PhD Associate Director, Asia Engineering Plastics Chemical Market Analytics by OPIS

Dr. Hongyan Xu is an Associate Director of Asia, Engineering Plastics, based in Shanghai. Dr. Hongyan Xu is an Associate Director of Asia Engineering Plastics in Shanghai. She is responsible for providing market analysis and expert insight into costs, prices, capacities, technology, trade, supply-demand and long-term trends to our clients. Her focus covers Polycarbonate (PC), Nylon 6, Nylon 6,6, Polybutylene Terephthalate (PBT) and Polyacetal (POM) in Asia. Before joining IHS Markit in 2021, Dr. Xu had more than ten years of experience in technology and management, focusing on chemicals and high-performance materials. Dr. Xu received her PhD from the Institute of Chemistry Chinese Academy of Sciences and earned an MBA from Shanghai Jiao Tong University.

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