Chemical

World Analysis – Rubber

  • Market Overview
  • Key Benefits
  • Service Features
  • Annual Table of Contents

Market Overview

Duration: Long-term outlook to 2050

Synthetic elastomers are generally categorized as commodity or specialty. The commodity synthetic elastomers include styrene-butadiene rubber (SBR), polybutadiene rubber (PBR), nitrile rubber (NBR), ethylene-propylene rubber (EPDM), butyl rubber (IIR or HIIR), polyisoprene, and polychloroprene (Neoprene). Specialty synthetic elastomers include acrylics, silicones, polyethers (propylene oxide, epichlorohydrin), fluorinated, chlorosulfonated, polyethylene, polyurethanes, polysulfide elastomers, and chlorinated polyethylene elastomers. The family of thermoplastic elastomers (TPEs) is another crucial type of synthetic elastomer. This group includes styrene-block copolymers, thermoplastic polyurethanes, thermoplastic polyolefins, polyamide TPEs, and copolyester-ethers (COPE). This World Analysis focuses on the largest commodity elastomers, including SBR (solution SBR [S-SBR] and emulsion SBR [E-SBR]), PBR, NBR, and butyl rubber (IIR or HIIR). It also contains our view of the natural rubber market.

Styrene-butadiene rubber (SBR) is the most widely used synthetic elastomer. SBR demand is concentrated in durable goods, primarily automotive applications, such as tires and tire products, which account for about 70% of global consumption. Nontire markets represent about 25–30% of SBR demand, with applications in automotive components, mechanical parts, and a wide variety of other end uses. SBR’s main advantage in tire applications is that it provides longer life to tire treads. SBR is produced in both emulsion processes (E-SBR) and solution processes (S-SBR). Of all the synthetic rubbers, E-SBR is the most commoditized. Meanwhile, S-SBR is a key component in the emerging “green” tires. Compounding S-SBR into the tread rubber allows silica to be used instead of carbon black, lowering the tire’s rolling resistance and increasing fuel efficiency without compromising other performance variables.
Polybutadiene rubber (PBR) is the second most widely used synthetic elastomer. Most of the PBR consumed is in tires and tire products, with non-tire markets comprising applications in plastics modification and a wide variety of mechanical parts and other miscellaneous uses. Because PBR has good abrasion resistance, it is used primarily in tire treads. Lesser amounts are used in carcass and sidewall components, where its flexibility and resilience tend to moderate heat buildup.

Nitrile rubber (NBR) is a synthetic rubber made from 1,3-butadiene and acrylonitrile using emulsion polymerization techniques. It exhibits excellent resistance to various oils, fuels, and chemicals. NBR is used in seals, gaskets, hoses, belts, and miscellaneous molded rubber goods. It is consumed in adhesives, which require high strength and oil resistance. NBR is also blended with thermoplastics such as polyvinyl chloride (PVC), acrylonitrile-butadiene-styrene (ABS), polypropylene (PP), and nylon to improve flexibility, toughness, or appearance. Hydrogenated nitrile rubber (HNBR) is used in several oil fields, automotive, and industrial applications. Oil field and automotive uses include seals, tubes, cable jackets, O-rings, and belts. Industrial uses include various rolls and hoses.

Butyl rubber (IIR) has very low permeability to air and is used in applications where this property is beneficial. These include inner tubes, air cushions, pneumatic springs, and pharmaceutical closures. Halogenated butyl rubber (HIIR) is used for inner liners on tubeless tires. Other HIIR uses in tires are in the sidewalls and treads. In sidewalls, it is compounded with natural rubber and EPDM owing to its resistance to ozone and cracks. HIIR’s high damping characteristics have increased its use in tire treads and in other shock-absorption applications such as auto suspension bumpers, auto exhaust hangers, and body mounts. Butyl rubber is also consumed in the construction industry as a roofing membrane, among other applications.

Key Benefits

Duration: Long-term outlook to 2050

The World Analysis – Rubber provides a comprehensive analysis and key insights of critical market developments as they shape the future outlook for the global synthetic and natural rubber markets.

The following reports, data files, analytical tools and visualization modules are available online and can be downloaded from our website:

  • Direct Access to the Subject Matter Experts
  • In-depth exploration of present market strategic insights, recognition of critical challenges, and presentation of our experts’ forecasts and analysis
  • Explanatory Notes detailing data sources, methodologies, unit and conversion factors, and World Analysis deliverables.
  • Energy and Economy assumptions
  • Price, cost, and margin base assumptions forecast and sensitivities analysis, including price assessment methodology and price definitions across all regions.
  • Excel data files with standard supply/demand graphics and price forecasts extended to 2050, trade grids with country and regional trade flows Data appendix (Excel) with supply/demand, capacity and trade tables.
  • An online dashboard visualization of capacity, supply/demand, trade grids, and price, cost and margin forecasts
  • Supply/demand and capacity database access via data browser
  • Data Appendix (Excel) with supply/demand and capacity tables
  • Capacity by company/shareholder, capacity integration, top producer/consumer and surplus/deficit capacity ranking, and ownership/subsidiary information

Information and insight is provided for the following products: Butyl Rubber, Natural Rubber, Nitrile Rubber, Polybutadiene Rubber, Emulsion SB Rubber, Solution SB Rubber.

This World Analysis contains detailed information on capacities, production, demand, and trade for all significant producing and consuming countries and regions. Although data gathering is essential for understanding history and potential future trends, we believe that the interpretation and analysis of the data is the most valuable information to our clients.

Service Features

Duration: Long-term outlook to 2050


SUPPLY/DEMAND BALANCES

Frequency: Bi-annual
Format: Excel
Timeframe: 10-year forecasts available from periods 1990 – 2050
Area Coverage: By country/region; include “hypothetical” capacity changes in the forecast period
Chemical Coverage: Butyl Rubber, Nitrile Rubber, Polybutadiene Rubber, SB Rubber (emulsion & solution), Natural Rubber

CAPACITY DATABASE

Frequency: Updated daily
Format: Excel
Timeframe: 10-year forecasts available from periods 1990 – 2050
Coverage:

  • Nameplate capacity on individual plant location by producer and by the shareholder for main study products + essential derivatives
  • Integration table and top producer and consumer ranking tables (includes net surplus/deficit)
Chemical Coverage: Butyl Rubber, Nitrile Rubber, Polybutadiene Rubber, SB Rubber (emulsion & solution), Natural Rubber

PRICE & COST FORECASTS

Frequency: Quarterly
Format: Excel
Timeframe: up to 2050
Area Coverage: For the critical regions of North America (US), Europe, Asia
Chemical Coverage: Polybutadiene Rubber, SB Rubber (emulsion & solution)

TRADE GRIDS

Frequency: Bi-annual
Format: Excel
Timeframe: 1 year of history, up to 10 years of forecast
Area Coverage: Between partner countries and by region
Chemical Coverage: Butyl Rubber, Nitrile Rubber, Polybutadiene Rubber, SB Rubber (emulsion & solution), Natural Rubber

REPORT WITH STRATEGIC INSIGHTS AND EXECUTIVE OVERVIEW

Frequency: Annual
Format: PDF/HTML
Timeframe: 5-year history, forecast to 2050
Coverage: Regional market summaries

  • Production economics/snapshots for selected regions/processes
  • Production process/technology overview
Chemical Coverage: Butyl Rubber, Nitrile Rubber, Polybutadiene Rubber, SB Rubber (emulsion & solution), Natural Rubber

ADDITIONAL FEATURES

  • Access to our global team of subject matter experts
  • Interactive data visualization module (dashboard)
  • Standard supply/demand graphs
  • Data appendix with supply/demand and capacity tables
  • Supply/demand and capacity database access via data browser

Annual Table of Contents

  • Introduction 4
  • Executive Overview 5
  • Butyl Rubber 5
  • Nitrile Rubber 8
  • Polybutadiene Rubber 11
  • Styrene-Butadiene Rubber 14
  • Natural Rubber 20
  • Strategic Insights 23
  • Economy Forecast Update 23
  • Cost Competitiveness 23
  • Developments in the automotive and tire industry 26
  • New US Laws that may impact petrochemical industry 28
  • The impact of the Russia-Ukraine conflict on the C4 olefins value chain 28
  • Production Process Overview 32
  • Introduction 32
  • Emulsion Polymerization of SBR 32
  • Solution Polymerization of SBR and PBR 33
  • Production Economics 34
  • Explanatory Notes 34
  • Polybutadiene Rubber 35
  • Styrene-Butadiene Rubber 38
  • Price Forecast 41
  • Methodology 41
  • Synthetic Rubber Raw Materials 42
  • Butadiene 42
  • Styrene 43
  • Polybutadiene rubber 44
  • North America 44
  • West Europe 44
  • Northeast Asia 45
  • Styrene-Butadiene Rubber 47
  • North America 47
  • West Europe 47
  • Northeast Asia 48
  • Price Forecast Tables 50
  • Supply/Demand Forecast Methodology 52

Market Coverage

Automotives

Latex

Medical

Tires

Anthony Song

Anthony Song Executive Director, APAC C4 & Elastomers Chemical Market Analytics by OPIS

Anthony Song is the Executive Director for APAC C4 & Elastomers at Chemical Market Analytics. Mr. Song is responsible for covering the butadiene/C4 and elastomers markets in the Asia Pacific, including the monthly contributions to the Global Outlook for Feedstock (C4) and Elastomers Report. Anthony started his career as a petrochemical trader at Hanwha Corporation in Korea. His duties were trading EDC/VCM/C4 LPG within Northeast and Southeast Asia. Later, he became a trading manager handling crude C4/butadiene/ C4 raffinates and supporting other Olefin products such as Ethylene and Propylene. In 2006, he was sent to Dubai, UAE, as part of a regional expert program started by the Hanwha Group. During his 9-month tenure, he researched and developed future strategic programs within the Middle East, from product development to investment portfolio. In 2008, Mr. Song managed a team of traders at Hanwha International (Singapore office) handling Olefins and Aromatics, focusing on Toluene and other C4 Olefins products. Mr. Song graduated from Boston University with a Bachelor of Arts in Economics.  
Bill Hyde

Bill Hyde Vice President, Global C4 & Elastomers Chemical Market Analytics by OPIS

Bill Hyde is the Vice President of Olefins & Elastomers at Chemical Market Analytics. Mr. Hyde is a member of Chemical Market Analytics by OPIS, a Dow Jones Company. He leads a group that analyzes markets related to C4 Olefins, synthetic and natural rubber, and tire raw materials. He has been consulting in this market since 2002. Hyde began his career with the Union Carbide Corporation in 1990, where he had various positions, including production engineering, optimization, planning, and logistics. In 2000, he joined Texas Petrochemicals as a Business Analyst. In 2002, Hyde joined CMAI, which was acquired by IHS in 2011, in the Olefins Consulting Practice, emphasizing C4 Olefins and rubber, assuming responsibility for that practice in 2006. The Base Chemicals Group of IHS Markit, which includes the C4 Olefins and Elastomers Practice, became Chemical Market Analytics by OPIS a Down Jones Company in June 2022. He has published a number of papers on the Olefins and Elastomers industries and presented at numerous Olefins and Elastomers Conferences around the world. Hyde has a B.S. and M.S. in Chemical Engineering from Brigham Young University and an M.B.A. from Tulane University.
Remko Koster

Remko Koster EMEA C4 & Elastomers Chemical Market Analytics by OPIS

Remko Koster is the Director for EMEA C4 & Elastomers at Chemical Market Analytics. After obtaining his Ph.D. in chemistry at the University of Amsterdam, Dr. Koster worked from 2000-2011 at DSM and Sabic in the petrochemical industry in varying roles in R&D, market intelligence, and commercial departments. He was the commercial manager for SABIC in Europe for C4 products, benzene and derivatives, and heavy aromatics. His last role at Sabic was as global market intelligence lead for PP (polypropylene). In 2011, he joined CMAI (now Chemical Market Analytics) as the consultant for PE and PP, before switching to the C4 & Elastomers lead role for EMEA in 2017. Dr. Koster leads the global tire type indices service, is a main contributor to the global C4 olefins & elastomers report, several world analysis services, and is a frequent speaker at conferences. He is an expert in steam cracker products and various polymers and elastomer markets.
William Chen, Ph.D

William Chen, Ph.D Executive Director, Asia Olefins Chemical Market Analytics by OPIS

William Chen is Executive Director at Chemical Market Analytics by OPIS, a Dow Jones Company. He has expertise in industrial experience, including R&D, sales, and professional consulting services. He leads Asia Olefins business with research responsibilities for providing insight into the dynamics associated with the ethylene, propylene, C4 & derivatives value chain markets. Provide thought leadership on the markets relating to supply, demand, price, and economics, as well as competitive dynamics and changing industry structural elements. Write analyses for Weekly, Monthly, and Annual reports (Market Advisory Services and World Analyses). William also Leads the Asia Olefins business for strategic growth as well as provides ongoing commercial management. Focus on nurturing relationships with clients and deepening services as part of clients’ commercial and strategic decision-making processes. Nurture relationships with clients, including SOEs, POEs, and MNCs to deepen services as part of clients’ commercial and strategic decision-making processes. Within Chemical Market Analytics, William also has been involved in many petrochemical consulting projects and multiple client studies, including China Coal Chemical Study, Global Propane Dehydrogenation Research, and Refinery-cracker/aromatic complex feasibility study. Prior to Chemical Market Analytics, William worked for ChemChina. At the company, William started as a chemical engineer in the Lanzhou fiber plant, in Northwest China. Then, he moved back to Beijing to focus on downstream application development. In the last two years with ChemChina, William took charge of sales and marketing responsibility in NE Asia. William earned Ph.D from the Chinese Academy of Sciences and majored in Polymer Chemistry and Physics. William is based in Beijing China.

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