Chemical

World Analysis – Acrylates & SAP

  • Market Overview
  • Key Benefits
  • Service Features
  • Report Table of Contents

Market Overview

Duration: Long-term outlook to 2050

Acrylic acid and acrylate esters are versatile monomers used as building blocks for thousands of polymer formulations. They are flammable, reactive, and volatile liquids based on an alpha, beta-unsaturated carboxyl structure. The incorporation of varying percentages of acrylate monomers permits the production of many formulations for latex and solution copolymers, copolymer plastics, and cross-linkable polymer systems. Their main performance characteristics—which comprise varying degrees of tackiness, durability, hardness, and glass transition temperatures—promote their consumption in many end-use applications. Major markets for acrylate esters include surface coatings, textiles, adhesives, and plastics. Typical applications for polyacrylic acid, or its copolymers, are superabsorbent polymers (SAP), detergents, dispersants, flocculants, and thickeners. SAPs are primarily used in disposable diapers, adult incontinence products, and feminine hygiene products.

Currently, the two-stage process to produce acrylic acid from propylene via vapor-phase oxidation with a heterogeneous catalysis system is the predominant technology practiced commercially. Other routes to acrylic acid have been developed or are being developed. Acrylic acid demand is driven by very different industries, each with its own dynamics and growth patterns. Demand for acrylic acid in the production of glacial acrylic acid (GAA) is determined by demographics and income levels because a major end-use is the production of SAPs for diapers and other hygiene products. A significant proportion of GAA is also consumed in the production of non-cross-linked polyacrylic acid and copolymers, which are used as detergent co-builders, dispersants, flocculants, and thickeners. The other 50% of acrylic acid demand remains linked to the production of acrylate esters, which are used in various industries for paints, coatings, and resin formulations. These end uses are much more dependent on GDP growth and demand from residential construction, packaging, and automotive manufacturing.

Key Benefits

Duration: Long-term outlook to 2050

The World Analysis – Acrylates & SAP provides a comprehensive analysis and key insights of critical market developments as they shape the future outlook for the global Crude Acrylic Acid (ACA), Glacial Acrylic Acid (GAA), n-Butyl Acrylate (BA), 2-Ethylhexyl Acrylate (2-EHA), and Superabsorbent Polymers (SAP) markets.

The following reports, data files, analytical tools and visualization modules are available online and can be downloaded from our website:

  • Direct Access to the Subject Matter Experts
  • In-depth exploration of present market strategic insights, recognition of critical challenges, and presentation of our experts’ forecasts and analysis
  • Explanatory Notes detailing data sources, methodologies, unit and conversion factors, and World Analysis deliverables.
  • Energy and Economy assumptions
  • Price, cost, and margin base assumptions forecast and sensitivities analysis, including price assessment methodology and price definitions across all regions.
  • Excel data files with standard supply/demand graphics and price forecasts extended to 2050, trade grids with country and regional trade flows Data appendix (Excel) with supply/demand, capacity and trade tables.
  • An online dashboard visualization of capacity, supply/demand, trade grids, and price, cost and margin forecasts
  • Supply/demand and capacity database access via data browser
  • Data Appendix (Excel) with supply/demand and capacity tables
  • Capacity by company/shareholder, capacity integration, top producer/consumer and surplus/deficit capacity ranking, and ownership/subsidiary information

In addition to the main product(s), Crude Acrylic Acid (ACA), Glacial Acrylic Acid (GAA), n-Butyl Acrylate (BA), 2-Ethylhexyl Acrylate (2-EHA), and Superabsorbent Polymers (SAP), capacity is provided for the following products:

  •  Ethyl Acrylate (EA), Methyl Acrylate (MA)

This World Analysis contains detailed information on capacities, production, demand, and trade for all significant producing and consuming countries and regions. Although data gathering is essential for understanding history and potential future trends, we believe that the interpretation and analysis of the data is the most valuable information to our clients.

Service Features

Duration: Long-term outlook to 2050


SUPPLY/DEMAND BALANCES

Frequency: Bi-annual
Format: Excel
Timeframe: Forecast from 2000 through 2050 are available
Area Coverage: By country/region; include “hypothetical” capacity changes in the forecast period
Chemical Coverage: Acrylic Acid (Crude), Acrylic Acid (Glacial), n-Butyl Acrylate, 2-Ethylhexyl Acrylate, Ethyl Acrylate, Methyl Acrylate, Superabsorbent Polymers (SAP)

CAPACITY DATABASE

Frequency: Updated daily
Format: Excel
Timeframe: Forecast from 2000 through 2050 are available
Coverage:
- Nameplate capacity on individual plant location by producer and by the shareholder for main study products + essential derivatives
- Integration table and top producer and consumer ranking tables (includes net surplus/deficit)
Chemical Coverage: Acrylic Acid (Crude), Acrylic Acid (Glacial), n-Butyl Acrylate, 2-Ethylhexyl Acrylate, Ethyl Acrylate, Methyl Acrylate, Superabsorbent Polymers (SAP)

PRICE & COST FORECASTS

Frequency: Quarterly
Format: Excel
Timeframe: up to 2050
Area Coverage: For the critical regions of North America (US), Europe & Asia
Chemical Coverage: Acrylic Acid (Glacial), n-Butyl Acrylate, 2- Ethylhexyl Acrylate, Superabsorbent Polymers (SAP)

TRADE GRIDS

Frequency: Bi-annual
Format: Excel
Timeframe: 1 year of history, up to 10 years of forecast
Area Coverage: Between partner countries and by region
Chemical Coverage: Acrylic Acid (Crude), Acrylic Acid (Glacial), n-Butyl Acrylate, 2- Ethylhexyl Acrylate, Ethyl Acrylate, Methyl Acrylate, Superabsorbent Polymers (SAP)

REPORT WITH STRATEGIC INSIGHTS AND EXECUTIVE OVERVIEW

Frequency: Annual
Format: PDF/HTML
Timeframe: 5-year history, forecast to 2050
Coverage: Regional market summaries
- Production economics/snapshots for selected regions/processes
- Production process/technology overview
Chemical Coverage: Acrylic Acid (Crude), Acrylic Acid (Glacial), n-Butyl Acrylate, 2- Ethylhexyl Acrylate, Ethyl Acrylate, Methyl Acrylate, Superabsorbent Polymers (SAP)

ADDITIONAL FEATURES


- Access to our global team of subject matter experts
- Interactive data visualization module (dashboard)
- Standard supply/demand graphs
- Data appendix with supply/demand and capacity tables
- Supply/demand and capacity database access via data browser

Report Table of Contents

  • Introduction 6
  • Executive Overview 7
  • Acrylic Acid 7
  • Acrylates 10
  • SAP 14
  • Strategic Insights 18
  • Economic Forecast Update 18
  • Capacity developments and outlook - Mainland China and India 19
  • High energy prices and Cost competitiveness 21
  • Environmentally friendly SAP 22
  • North America 25
  • Acrylic Acid 25
  • Acrylates 27
  • SAP 29
  • South America 31
  • Acrylic Acid 31
  • Acrylates 33
  • SAP 35
  • West Europe 36
  • Acrylic Acid 36
  • Acrylates 38
  • SAP 39
  • Central Europe 41
  • Acrylic Acid 41
  • Acrylates 41
  • SAP 42
  • CIS & Baltic States 43
  • Acrylic Acid 43
  • Acrylates 44
  • SAP 45
  • Africa 46
  • Acrylic Acid 46
  • Acrylates 46
  • SAP 47
  • Middle East 48
  • Acrylic Acid 48
  • Acrylates 49
  • SAP 50
  • Indian Subcontinent 52
  • Acrylic Acid 52
  • Acrylates 53
  • SAP 55
  • Mainland China 56
  • Acrylic Acid 56
  • Acrylates 58
  • SAP 59
  • Other Northeast Asia 61
  • Acrylic Acid 61
  • Acrylates 63
  • SAP 64
  • Southeast Asia 66
  • Acrylic Acid 66
  • Acrylates 68
  • SAP 69
  • Production Process Overview 71
  • Introduction 71
  • Acrylic Acid - Two-Stage Propylene Oxidation 71
  • Glacial Acrylic Acid - Crystallization 72
  • 2-Ethylhexyl Acrylate - Continuous Esterification 73
  • n-Butyl Acrylate - Continuous Esterification 74
  • Ethyl Acrylate - Continuous Esterification 75
  • Methyl Acrylate - Continuous Esterification 76
  • SAP - Glacial Acrylic Acid Polymerization 77
  • Production Economics 78
  • Explanatory Notes 78
  • Crude Acrylic Acid 79
  • n-Butyl Acrylate 82
  • 2-Ethylhexyl Acrylate 85
  • SAP 88
  • Price Forecast 91
  • Methodology 91
  • Glacial Acrylic Acid 92
  • - North America 92
  • - West Europe 93
  • - Asia 93
  • 2-Ethylhexyl Acrylate 94
  • - North America 95
  • - West Europe 95
  • - Asia 96
  • n-Butyl Acrylate 97
  • - North America 98
  • - West Europe 98
  • - Asia 99
  • SAP 99
  • - North America 100
  • - West Europe 100
  • - Asia 101
  • Price Forecast Tables 102
  • Supply/Demand Forecast Methodology 107

Market Coverage

Adhesives

Baby Diapers

Buildings & Constructions

Paint & Coating

Martin Staley

Martin Staley Executive Director, EMEA Acrylates / OXO Alcohols Chemical Market Analytics by OPIS

Martin Staley is the Executive Director for the Acrylic Acid and OXO Alcohol value chains at Chemical Market Analytics. Martin Staley joined Chemical Market Analytics in March 2022 and served as the Research and Analysis Director for the Acrylic Acid and OXO Alcohol value chains, which includes Acrylic Acid, the acrylate esters; Butyl acrylate, 2-EH Acrylate, Methyl Acrylate and Ethyl Acrylate and Super Absorbent Polymers (SAP). The closely related chemical, methyl methacrylate (MMA), is also under Martin’s purview, as well as the downstream OXO plasticizer derivatives. These chemicals are covered in the Market Advisory Service reports, published monthly, and the World Analysis reports, published annually. Martin has over 30 years of chemical industry experience, having recently served as the Regional Vice President for Third Coast International for 14 years. Third Coast is a leading chemical service provider with operations in the Houston area and historic joint ventures in Singapore and Qatar. The company is a leading automotive brake fluid producer, marketer of propylene glycol and a leading contract manufacturing company. Before Third Coast, Martin spent 17 years in a variety of roles with LyondellBasell with a focus on the Propylene Oxide and derivatives business, including  PO-based glycol ethers, glycols, 1,4-Butanediol and derivatives and C4 specialties. He also held the Chair of the Glycol Ether sector for the Oxygenated Solvent Producers Association (OSPA), an industry trade body under C.E.F.I.C., helping prepare the industry for the introduction of REACH. Martin started his chemical industry career in the United Kingdom with what is now Univar. Martin holds a BSc. Hons. Degree in Biology with subsidiary subjects of Biochemistry and Biotechnology from Portsmouth University.
Julian Gunther

Julian Gunther Associate Director, Olefin Derivatives - Americas Acrylic Acid, Acrylates, SAP, MMA, Oxo Alcohols, Plasticizers Chemical Market Analytics by OPIS

Julian Gunther is an Associate Director on the Global Olefins team at Chemical Market Analytics's Houston, Texas, office. Mr. Gunther is responsible for the propylene derivatives market, including acrylic acid, acrylates, methyl methacrylate (MMA), super absorbent polymers (SAP), oxo alcohols, and the plasticizers market in the Americas. Mr. Gunther worked with ODS-Petrodata’s offshore rig team from 2006-2012. In addition to ODS, Mr. Gunther worked as an account manager at S&P Global and OptaSense. Mr. Gunther holds a Bachelor's degree from the University of Houston in Houston, Texas.  
Wei Lu

Wei Lu Director, China Acrylics / Oxo-alcohols Chemical Market Analytics by OPIS

Wei Lu is the Research and Analyst Director in the Asia Light Olefins team at Chemical Market Analytics. Wei focused on the Acrylic acid/Acrylates and Oxo alcohols market in mainland China and provided professional market analysis to the global market. Wei has 13 years of work experience in the refining and petrochemical industry. He started his career as a chemical engineer and marketing representative of ethylene oxide and derivatives at BASF-YPC. Then, Wei moved to UOP and KBR as a technology licensing business sales in the past eight years. For three years, he covered hydrogen (PSA) and gas processing technologies in UOP. In KBR, he covered refining and olefin technologies, i.e., steam cracking technology, catalytic cracking technology, and waste plastic chemical recycling technology. Wei obtained bachelor's and master's degrees in chemical engineering and technology from the Beijing University of Chemical Technology.

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